Amana GDS8 Betriebsanleitung

80%, 90%, 95% Gas Furnaces& AccessoriesACS, ACV, ADS, ADV, AMH, AMS, AMV, DCS, DDS,DHS, DMS, GCH, GCS, GDH, GDS, GCV, GHS, GKS,GME, GMH, GMS, GMV

PRODUCT IDENTIFICATION10MODEL # MFG. # DESCRIPTIONGCS9*P1257201F, P1257202FP1257204F,P1257206FGoodman® Brand 90% Gas Furnace, Downflow/Horizontal Lef

100SERVICINGThe heating anticipator setting for furnaces covered in thismanual is 0.70 Amps.If the anticipator current draw is unknown, then a current

SERVICING101S-15 CHECKING CAPACITORThe direct drive motors are of the permanent split capacitordesign. A run capacitor is wired across the auxiliary a

102SERVICING3. High voltage is present at the motor all the time. Motoroperation is controlled through the low voltage motor in-terface board that pro

SERVICING103LINE VOLTAGE NOW PRESENTWARNINGCheck for line voltage on terminals 4 and 5. Verify terminal 3is ground. Terminals 1 and 2 are jumpered in

104SERVICING6. The control module is now completely detached from themotor. Verify with a standard ohmmeter that the resis-tance from each motor lead

SERVICING105Symptoms of Abnormal OperationFault Description(s) Possible Causes Corrective ActionCautions andNotes - Motor rocks slightly when start

106SERVICINGSymptoms of Abnormal OperationFault Description(s) Possible Causes Corrective ActionCautions andNotes - Stays at low CFM despite system

SERVICING107THERMOSTAT HEAT INPUT(S): R, W1First, low voltage readings are measured with the16-pin wire harness disconnected from the motor. Adiagram

108SERVICINGCONTROL CONNECTOR"Motor Half“(Viewed from connector end)THERMOSTAT HEAT INPUT(S): R, W1, W2First, low voltage readings are measured

SERVICING109VARIABLE SPEED (ECM) MOTOR TEST(Fan Only Call)THERMOSTAT CONTINUOUS FAN INPUT(S):R, GFirst, low voltage readings are measured with the 16-

PRODUCT IDENTIFICATION11MODEL # MFG. # DESCRIPTIONGMV9*P1257610F - P1257611FGoodman® Brand 90% Variable Speed - 2 stage heat Gas Furnace, Upflow/Horiz

110SERVICINGVARIABLE SPEED (ECM) MOTOR TEST(Cooling Low-Stage Call)THERMOSTAT LOW INPUT(S): R, Y1, GFirst, low voltage readings are measured with the

SERVICING111VARIABLE SPEED (ECM) MOTOR TEST(Cooling Two-Stage Call)THERMOSTAT HEAT INPUT(S): R, Y1, Y2, GFirst, low voltage readings are measured wit

112SERVICINGVARIABLE SPEED (ECM) MOTOR TEST(Heat Pump Cooling Single-Stage Call)THERMOSTAT HEAT INPUT(S): R, Y1, O, GFirst, low voltage readings are

SERVICING113S-200 CHECKING DUCT STATICThe maximum and minimum allowable external static pres-sures are found in the specification section. These tabl

114SERVICINGS-300 CHECKING PRIMARY LIMIT CONTROLAll 80% and 90% furnaces use a nonadjustable, automaticreset, bi-metal type limit control. Refer to

SERVICING115VOLT / OHM METERTesting Primary Limit Control(80% Furnaces)VOLT / OHM METER COLORIDENTIFYING TABTesting Primary Limit Cont

116SERVICINGAUXILIARY LIMIT CONTROLAUXILIARY LIMIT CONTROLBLOWER HOUSINGAuxiliary Limit Control Location(80 % and 90% Two-Stage Furnaces)The

SERVICING117To aid in identifying these controls, color coded labels areattached to the back of the controls. Refer to the AuxiliaryLimit Charts in fu

118SERVICINGS-303 INDUCED DRAFT BLOWER MOTORWARNINGHIGH VOLTAGEDISCONNECT ALL POWER BEFORE SERVICING ORINSTALLING THIS UNIT. MULTIPLE POWER SOURCES

SERVICING119A GASSTREAMBThe length of Dimension "A" determines the angle of GasStream "B".DENT ORBURRGASSTREAMBA dent or burr w

PRODUCT IDENTIFICATION12MODEL # MFG # DESCRIPTIONAFE18-60AN/AFossil Fuel Kit. The AFE18-60A control is designed for use where the indoor coil is loca

120SERVICINGGAS LINEGAS SHUTOFF VALVEGAS LINE TO FURNACEDRIP LEG CAP WITH FITTINGMANOMETER HOSEMANOMETEROPEN TO ATMOSPHEREMeasuring Inlet Gas Pressur

SERVICING121LINE VOLTAGE NOW PRESENTWARNING3. Turn ON the gas and electrical power supply and oper-ate the furnace.4. Measure gas manifold pressure wi

122SERVICINGPropane Gas AdjustmentsWARNINGHIGH VOLTAGEDISCONNECT ALL ELECTRICAL POWER AND SHUT OFF GASSUPPLY BEFORE SERVICING OR INSTALLING THIS UNIT

SERVICING123Amana® Brand - 80% and 90% furnaces: Should readapproximately 1 to 3 amps. NOTE: Due to the "Adap-tive Igniter Modulation Routine&quo

124SERVICINGS-311 HIGH ALTITUDE APPLICATION (USA)When these furnaces are installed at high altitude, the ap-propriate High Altitude Orifice or Pressu

SERVICING125Amana® brand 80% and 90% Single-Stage (ADS8,AMS8, ACS9, AMS9, AMS95)NOTE: The models above use White-Rodgers 50A65-289ignition control bo

126SERVICINGa. BEFORE replacing the ECM motor assembly or theend bell, first check the motor with a GE TECMatePRO tester. If the motor runs with the

SERVICING127 USC12345LO HEA T HI HEAT E AC CO OL P A RK L INE XFMR HUMHOT NEUT R ALLO HEA T HI HEAT E AC COOL P A RK LIN E X FMR H UMCFMDEHU

128SERVICING6. If proof of flame was established voltage will be providedto the air circulation blower following the heat on delayperiod.a. BEFORE rep

ACCESSORY WIRING DIAGRAMS129HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THISUNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILUR

PRODUCT IDENTIFICATION13MODEL # MFG # DESCRIPTIONDEHUM1P1227801FDehumidistat. For use with Goodman® and Amana® Brand two-stage variable speed furnace

ACCESSORY WIRING DIAGRAMS130HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THISUNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILUR

ACCESSORY WIRING DIAGRAMS131HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THISUNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILUR

PRODUCT IDENTIFICATION14MODEL # MFG # DESCRIPTIONHANG11-12P1210305FP1210306FHigh Altitude Natural Gas Kit. For use with Goodman® and Amana® Brand 90%

ACCESSORIES15Model NumberAFE180-60AAMUASASDEHUM1EFR01FTK03AHA02LPM-03BLPT-00ASBT14SBT17SBT21LPM-05DescriptionFossil Fuel KitMedia Air CleanersElectron

ACCESSORIES16GOODMAN® BRAND 80% FURNACE ACCESSORIES X - Available for this model (1) Up to 7,000 ft. (2) 7,001 to 11,000 ft.

ACCESSORIES17 X - Available for this model (1) Up to 7,000 ft. (2) 7,001 to 11,000 ft. (3) 7,001 to 9,000 ft. Not us

ACCESSORIES18 X - Available for this model (1) Up to 7,000 ft. (2) 7,001 to 11,000 ft. (3) 7,001 to 9,000 ft. Not us

19AVERTISSEMENT: Quiconque ne respecte pas ála lettre les instructions dans le présent manuelrisque de déclecher un incendie ou une explosionentraînan

2IMPORTANT INFORMATIONPride and workmanship go into every product to provide our customers with quality products. It is possible, however,that during

20AVERTISSEMENT: Quiconque ne respecte pas ála lettre les instructions dans le présent manuelrisque de déclecher un incendie ou une explosionentraînan

21gas. If you then smell gas, STOP!above on this label.Follow "B" in the safety informationabove on this label. If you don'

22OPERATING INSTRUCTIONSCONSIGNES DE SECURITE - LIREAVANT D'ALLUMER L'APPAREILAVERTISSEMENT: Le non-respect des instructions qui suivent peu

ACCESSORIES23 EXTERNAL FILTER RACK KIT ( EFR01 )EFR01 EXTERNAL FILTER RACK KIT Used on Models90% Upflow Model FurnacesBLOWER DECKSCR

ACCESSORIES24 INTERNAL FILTER RETENTION KITINSERT LEGS INTO BACK PANEL LANCES,FRONT TO BE PLACED UNDER BASEPAN FLANGE.FILTERAIR FLOWFILTERACCESS

ACCESSORIES25VentMaintain 12" (18" for Canada) minimum clearance above highest anticipated snow level. Maximum of 24" above roof.Combus

PRODUCT IDENTIFICATION26SIDE WALL VENT KIT(0170K00000S)Vertical InstallationHorizontal InstallationDescriptionThis side wall only vent kit #0170K00000

ACCESSORIES27Horizontal(HCVK)Vertical(VCVK)Concentric Vents Kits HVCK and VCVK are suitable for usewith the 90% efficient furnace products listed in t

PRODUCT DESIGN28SafetyPlease adhere to the following warnings and cautions wheninstalling, adjusting, altering, servicing, or operating the fur-nace.T

PRODUCT DESIGN29American National Standards Institute1430 BroadwayNew York, NY 10018National Fire Protection Association1 Batterymarch ParkQuincy, M

3IMPORTANT INFORMATION Special Warning for Installation of Furnace or Air Handling Units inEnclosed Areas such as Garages, Utility Rooms or Parking A

PRODUCT DESIGN30closed non-direct vent furnace has an adequate sup-ply of combustion air, vent from a nearby uncontami-nated room or from outdoors. Re

PRODUCT DESIGN31Corrections must be in accordance with the latest edition ofthe National Fuel Gas Code NFPA 54/ANSI Z223.1 and/orCSA B149 Installation

PRODUCT DESIGN32Consult the instructions packaged with the thermostat anddehumidistat for mounting instructions and further precau-tions.COMBUSTION A

PRODUCT DESIGN33FurnaceWaterHeaterOpeningChimney or Gas VentOpeningNOTE: Each opening must havea free area of not less than one square inch per 1000 B

PRODUCT DESIGN34FurnaceWaterHeaterOpeningChimney or Gas VentNOTE: The single opening must havea free area of not less than one square inch per 3000 BT

PRODUCT DESIGN35Category I Venting (Vertical Venting)(80% Furnaces Only)WARNINGTO PREVENT POSSIBLE PERSONAL INJURY OR DEATH DUE TOASPHYXIATION, NON-CO

PRODUCT DESIGN36Masonry ChimneysWashCrownClay Tile Size: 8" x 8" x12"(Each x 24" Length)Clay Tile Size Generally12" x 12"

PRODUCT DESIGN372' Min.2' Min.3' Min.10' or LessWall orParapetChimneyRidge2' Min.10' or Less3' Min.ChimneyTerminati

PRODUCT DESIGN38Flexible liners should be hung straight or nearly straight. If itis spiraled in the chimney and in good condition, it shouldbe rehung.

PRODUCT DESIGN39Fix 4 - Relining.Relining options include B vent and flexible liners.If the chimney has diagonal offsets, B vent probably cannotbe use

PRODUCT IDENTIFICATION4The model and manufacturing number are used for positive identification of component parts used in manufacturing.Please use the

PRODUCT DESIGN40Drain Trap and Lines (90% Furnaces Only)In horizontal applications the condensate drain trap is se-cured to the furnace side panel, su

PRODUCT DESIGN41Propane Gas and/or High Altitude InstallationsWARNINGPOSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH MAY OCCUR IFTHE CORRECT CONVER

PRODUCT DESIGN42As an alternative to PVC pipe, primer, solvent cement, andfittings, ABS materials which are in compliance with thefollowing specificat

PRODUCT DESIGN43Canadian Venting Requirements (90% Furnaces Only)In Canada, venting must conform to the requirements of thecurrent CAN/CGA-B149 Instal

PRODUCT DESIGN44WARNINGTHE RUBBER ELBOW IS NOT DESIGNED TO SUPPORAT A LOAD. WHEN THERUBBER ELBOW IS MOUNTED EXTERNALLY TO THE FURNACE CABINET,EXTREME

PRODUCT DESIGN45between the vent pipe and the chimney must be closed witha weather-tight, corrosion-resistant flashing. For details con-cerning connec

PRODUCT DESIGN46ACV9, AMV9, GCV9, GMV9, GMV951234567845,000 2 71686562595653502 49464340373431283 716865625956535090,000 3 7168656259565350115,000 3 4

PRODUCT DESIGN47MINIMUM12"FROMWALL 12" TO GROUND OR HIGHEST ANTICIPATED SNOW LEVELWALLINSIDEOUTSID

PRODUCT DESIGN48If the combustion air intake pipe is to be installed above afinished ceiling or other area where dripping of condensatewill be objecti

PRODUCT DESIGN49Vertical pipe terminations should be as shown in the follow-ing figure. Refer to Section IX, Vent/Flue Pipe and Com-bustion Pipe - Te

PRODUCT IDENTIFICATION5MODEL # MFG. # 80 % GAS FURNACESADS8* ADS8*****AA Amana® Brand 80% Gas Furnace, 39" tall, Dedicated Downflow, Induced Dra

PRODUCT DESIGN50VENT/INTAKE T ERMINATIONS F OR I NSTALLATION OF M UL-TIPLE D IRECT V ENT F URNACESIf more than one direct vent furnace is to be instal

PRODUCT DESIGN51DCVK KITS234567452" DCVK-20 55 52 49 46 43 40702" DCVK-20 55' 50' 45' 40' NA NA90 3" DCVK-30 54 51

PRODUCT DESIGN52VentCombustion AirFlush to 1" maximum45 Elbow(Field Supplied)Combustion AirVentStrap(Field Supplied) FIGURE 78. Install th

PRODUCT DESIGN53d. Terminal should be located where it will not be dam-aged or exposed to foreign objects such as stones,balls, etc.e. Terminal should

PRODUCT DESIGN54• If the drain line is routed through an area which maysee temperatures near or below freezing, precau-tions must be taken to prevent

PRODUCT DESIGN553. Attach PVC drain line to drain trap outlet with either a90° elbow or coupling.NOTE: Ensure hoses and tubes maintain a downward slop

PRODUCT DESIGN56CAUTIONTO PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE, THE INLETGAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE

PRODUCT DESIGN57When sizing a trunk line, be sure to include all applianceswhich will operate simultaneously when sizing a trunk line.The gas piping s

PRODUCT DESIGN58Gas Piping Connections(90% Furnace Shown, 80% Furnace Similiar)MANUAL SHUT OFF VALVE(UPSTREAM FROMGROUND JOINTPIPE UNION)GROMMETIN STA

PRODUCT DESIGN59GAS PIPING CHECKSBefore placing unit in operation, leak test the unit and gasconnections.WARNINGTO AVOID THE POSSIBLITY OF EXPLOSION O

PRODUCT IDENTIFICATION6MODEL # MFG. # 80 % GAS FURNACESGHS8*GHS8*****AA GHS8*****BA GHS8*****BB GHS8*****BC GHS8*****BDGoodman® Brand 80% Gas Furnace

PRODUCT DESIGN60WARNINGIF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, AFIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSON

PRODUCT DESIGN61Use a separate fused branch electrical circuit containingproperly sized wire, and fuse or circuit breaker. The fuse orcircuit breaker

PRODUCT DESIGN62ELECTRONICAIR CLEANERHUMIDIFIEROPTIONALACCESORIES12 PINCONNECTOR120 VACNEUTRALTERMINALSNEUTRALHUM-HEAC-H120 VACHOT ANDPARKTERMINALSINT

PRODUCT DESIGN63W1GTwo-Stage Heating OnlyRC G R W1YFurnace IntegratedControl ModuleThermostatTwo-Stage Heating()CW2W2Typical Field Wiring - Two-Stage

PRODUCT DESIGN6424 VOLT T HERMOSTAT WIRINGNOTE: Wire routing must not interfere with circulator bloweroperation, filter removal, or routine maintenanc

PRODUCT DESIGN6524 Volt Dehumidistat Wiring - Two-Stage VariableSpeed Gas FurnacesThe optional usage of a dehumidistat allows the furnace’scirculator

PRODUCT DESIGN66Fossil Fuel ApplicationsThe 80% & 90% Single-Stage and Two-Stage furnaces canbe used in conjunction with a heat pump in a fossil f

PRODUCT DESIGN67OFFOFF87 4321OFFON4321ONOFF4321ONON4321CoolingSpeedTap ACoolingSpeedTap BCoolingSpeedTap CCoolingSpeedTap D*Cooling Speed Taps(* indic

PRODUCT DESIGN686. Select the heating speed from the heating speed chartin the Product Data Book applicable to your model foryour model. The adjust s

PRODUCT DESIGN69CIRCULATING AIR AND FILTERSDUCTWORK - AIR FLOWDuct systems and register sizes must be properly designedfor the C.F.M. and external sta

PRODUCT IDENTIFICATION7MODEL # MFG. # DESCRIPTIONACS9*P1257001FthroughP1257006FAmana® Brand 90% Gas Furnace, Downflow/Horizontal Left and Right, 40&qu

PRODUCT DESIGN70AMV9, ACV9, GMV9, GCV9, GMV95600 800 1000 1200 1400 1600 20000453__XA 376* 384 480 576 --- --- ---0704__XA --- --- 627* 627* 672 768 -

PRODUCT DESIGN71As an alternative a media air filter or electronic air cleanercan be used as the requested filter. Refer to the followingminimum filte

PRODUCT DESIGN72NORMAL SEQUENCE OF OPERATIONGoodman / Amana® Distinctions™ Brand Single-Stage80% or 90% FurnacesWhite-Rodgers 50A55 Integrated Ignitio

PRODUCT DESIGN73NORMAL SEQUENCE OF OPERATIONGoodman Two-Stage 80% or 90% FurnacesWhite-Rodgers 50M56 Integrated Ignition ControlPOWER UPThe normal pow

PRODUCT DESIGN74COOLING MODEThe normal operational sequence in cooling mode is as fol-lows:• R and Y thermostat contacts close, initiating a call forc

PRODUCT DESIGN75NORMAL SEQUENCE OF OPERATIONGoodman Two-Stage 80% or 90% FurnacesWhite-Rodgers 50V51 Integrated Ignition ControlPOWER UPThe normal pow

PRODUCT DESIGN76FAN ONLY MODEThe normal operational sequence in fan only mode is asfollows:1. R and G thermostat contacts close, initiating a call for

PRODUCT DESIGN77NORMAL SEQUENCE OF OPERATIONAmana® Bramd Single-Stage80% or 90% FurnacesWhite-Rodgers 50A65 Integrated Ignition ControlPOWER UP1. 115

PRODUCT DESIGN78NORMAL SEQUENCE OF OPERATIONAmana® Brand Two-Stage 80% and 90% FurnacesWhite-Rodgers 50V61 Integrated Ignition ControlPOWER UPThe norm

PRODUCT DESIGN79COOLING MODEThe normal operational sequence in cooling mode is as fol-lows:1. R and YLO/G or Y/G thermostat contacts close, initiat-in

PRODUCT IDENTIFICATION8MODEL # MFG. # DESCRIPTIONAMH95AMH95***AA AMH95***AB AMH95***ACAmana® Brand 95% Gas Furnace, Upflow/Horizontal Left or Right, 4

SYSTEM OPERATION80HEATING - Abnormal Operation(Amana® Brand 80% and 90% Single Stage Furnaces- White Rodgers 50A65 Ignition Control)The following pr

SYSTEM OPERATION81HEATING - Abnormal Operation(Amana® Brand 80% & 90% Variable Speed Furnaces -White Rodgers 50V61 Ignition Control)The following

SYSTEM OPERATION82HEATING - Abnormal Operation(Goodman / Amana® Distinctions™ Brand 80% Furnaces- White Rodgers 50A55 Ignition Control)The following

SYSTEM OPERATION83NORMAL SEQUENCE OF OPERATIONGoodman 2-Stage Variable SpeedIntegrated Ignition ControlRefer to Timing Charts for sequencing.The norma

SYSTEM OPERATION84CONSTANT F AN• R and G thermostat contacts close, initiating a callfor fan.• Integrated control module performs safety circuitchecks

SYSTEM OPERATION85HEATING - Abnormal Operation(Goodman 80% & 90% Variable Speed Furnaces - WhiteRodgers 50V51 Ignition Control)The following pres

SYSTEM OPERATION86TROUBLESHOOTING CHART1 Integrated control module will automatically attempt to reset from lockout after one hour.2 LED Flash code wi

SYSTEM OPERATION87TROUBLESHOOTING CHART44 FLASHES• Circulator blower runscontinuously. No furnaceoperation.• Integrated control modulediagnostic LED i

SYSTEM OPERATION881 Integrated control module will automatically attempt to reset from lockout after one hour.2 LED Flash code will cease if power to

SYSTEM OPERATION892 LED flash code will cease if power to control module is interrupted throught the disconnect or door switch.3 8 Flashes - Applies

PRODUCT IDENTIFICATION9MODEL # MFG. # DESCRIPTIONDCS9*P1257102F,P1257104F,P1257106FAmana® Distinctions™ Brand 90% Gas Furnace, Downflow/Horizontal Lef

SYSTEM OPERATION90TROUBLESHOOTING CHART ADV8, AMV8, ACV9, AMV9, GMV8, GCV9, GMV9• Furnace lockoutdue to anexcessivenumber ofignition “retries”(3

SYSTEM OPERATION91TROUBLESHOOTING CHART ADV8, AMV8, ACV9, AMV9, GMV8, GCV9, GMV9FaultDescription(s)Symptoms of AbnormalOperation44 FLASHESAssociat

POLARIZATION AND PHASING92As more and more electronic's are introduced to the Heat-ing Trade, Polarization of incoming power and phasing ofprimar

93MAINTENANCEWARNINGHIGH VOLTAGEDISCONNECT ALL POWER BEFORE SERVICING ORINSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAYBE PRESENT. FAILURE TO DO SO M

MAINTENANCE94CONDENSATE DRAINAGE SYSTEM (QUALIFIEDSERVICER ONLY)The drain tubes, standpipe, and field supplied drain line mustbe checked annually and

95MAINTENANCEHEATING PERFORMANCE TESTBefore attempting to diagnose an operating fault, run a heat-ing performance test and apply the results to the Se

96SERVICING1/4cu/ft1/2cu/ft1cu/ft2cu/ft5cu/ft1/4cu/ft1/2cu/ft1cu/ft2cu/ft5cu/ft10 90 180 360 720 1800 36 25 50 100 200 50011 82 164 327 655 1636 37 --

SERVICING97Service Problem No Heat Unsatisfactory HeatPOSSIBLE CAUSEDOTS IN ANALYSISGUIDE INDICATE"POSSIBLE CAUSE"SYMPTOMSystem Will Not Sta

98SERVICINGS-1 CHECKING VOLTAGE.......99S-2 CHE

SERVICING99S-1 CHECKING VOLTAGEWARNINGHIGH VOLTAGEDISCONNECT ALL POWER BEFORE SERVICING ORCHANGING ANY ELECTRICAL WIRING. MULTIPLE POWERSOURCES MAY BE